Solent Rewinds
Electric Motor Repairs
Our repairs services encompass electric motors, pumps, fans and gearboxes. In addition, we provide elements of conventional machining.
A complete range of electro-mechanical repair services covering inspection, repair, rebuild and support.
Our repairs services encompass electric motors, pumps, fans and gearboxes. In addition, we provide elements of conventional machining.
Our experienced team diagnose failure modes in both AC and DC machines to assist customers to further prevent repetitive breakdowns.
On receipt, each motor is dismantled, inspected and tested with all faults being documented. The overall condition of the motor is recorded with the use of digital images.
The repairs will always include a detailed examination of all critical parts and their respective condition. A list of required replacement parts will be drawn up. All bearings and seals are replaced in all cases of motor repair. We then estimate the time and cost of the work needed and communicate it to the customer.
All motor rewinds are conducted in house with our fully equipped rewind shop. Every motor rewind is tested at every stage to ensure that the motor will be providing optimum performance once the repair has been completed.
Solent Rewinds work with industrial processing companies and facilities management companies to provide repairs to process and plant room equipment.
As with all other rotating equipment, on receipt of the pump we inspect and record the condition of the unit which includes taking digital images of the critical parts, as well as wear or related damage.
The pump is then machined to ensure components create the necessary internal tolerances required within the pump. Bearings and mechanical seals are automatically replaced.
Impellers, wear rings, shafts, sleeves and castings normally can be reclaimed and salvaged and the impellers and rotors dynamically balanced to ensure that the pump characteristics are maintained and will operate at optimal performance levels in application.
Reliable fan operation for both cooling and extraction is critical for many businesses. Solent Rewinds are an experienced repairer of all types of fans, from large industrial units down to small fan deck sets which are used to achieve a specified airflow or where space limitations exist.
On receipt of the fan we disassemble and clean and inspect each individual component including the integrity of the casing and impellors. We will replace or repair shafts and shaft components and can fully repair the machines that drive the blowers or fans. If deemed uneconomical to repair, we will offer to replace the motor. In addition, we offer balancing and vibration analysis where appropriate and if required.
For fan decks, we have access to many fractional horsepower electric motors, fan wheels, fan blades and capacitors for quick turnaround.
We carry out gearbox inspections, repairs and rebuilds as part of our wider rotating equipment capability. Each unit is stripped, checked and assessed so that worn or damaged components can be identified before rebuild.
Where practical, parts are refurbished or replaced and the gearbox is reassembled and tested to support reliable operation once returned to service.
We are able to provide some elements of conventional machining such as turning, milling and drilling. This enables us to undertake immediate repairs to worn or damaged components or produce replacement parts.
Solent Rewinds have been specializing in the repair and rewind of various types of refrigeration equipment over many years. This includes repairs to motors used by Transicold Carrier, Leroy Somer, Ziehl Abegg, EBM, Siemens and Thermo King.
This also includes semi-hermetic stator rewinds. We also rewind other refrigeration motors such as compressor stators, condenser and evaporator fans, carrier double ended stand-by motors and water jacket motors used on Maxima units.
A drum motor is a conveyor drive where the motor, gear drive and all moving parts are enclosed inside the drum. The motor and gears operate in a sealed oil bath ensuring proper lubrication and cooling.
Solent Rewinds experience with the food industry and theme parks has led to them having vast experience in the repair of motorised drum or conveyor rollers, irrespective of brand.
Our electro-mechanical repair services are tailored to support Facility Management companies effectively. In addition to comprehensive workshop repairs, we offer on-site assistance for our customers. This typically includes the removal of rotating equipment from plant rooms or air handling units, as well as re-commissioning after repairs are completed. Where possible, we perform repairs in situ to minimise disruption.
Control Issues: We provide onsite fault diagnosis services, mechanical and electrical. If you are experiencing control faults with your equipment that are challenging to identify, our site engineers are available to assist with expert evaluation and resolution.
Vibration analysis and preventative maintenance: Vibration analysis may be conducted on nearly all electromechanical rotating equipment and serves to prevent premature failure while minimising downtime by identifying faults before they lead to equipment breakdown. This proactive approach allows us to schedule maintenance at an appropriate time that suits the customer and perform the necessary repairs efficiently without effecting production.
Laser alignment: Laser alignment is a highly precise, digital method used to align rotating machinery (shafts, motors, pumps) or optical components using laser beams. It measures misalignment to within microns, detecting angular and parallel errors in vertical/horizontal planes to prevent vibration, excessive wear, and premature equipment failure.
We provide supply and installation services for variable speed drives, and can source most brands upon request. Currently, we stock Invertek drives available in both IP20 and IP66 ratings. The IP66 models are suitable for outdoor installation in all weather conditions and are frequently used in production environments due to their wash-down duty rating.
We maintain an extensive stock of new metric frame WEG motors ranging from 0.37kW to 22kW, available in both 2 pole and 4 pole configurations and offering all mounting options. Upon request, we can modify the mounting type to accommodate your requirements.
We provide our own standard collection and delivery services. For urgent requests, we can usually arrange same-day pickup within a few hours, depending on your location and the size of the equipment. We use our own vehicles but may partner with a same-day carrier when needed. No matter what, we’ll make sure your equipment is collected.
